Your Trusted Cold Storage Manufacturer in India
End-to-end cold storage construction from −25°C to +18°C — PUF-insulated panels, CFC-free refrigerants, FSSAI-compliant finishes. Delivered and commissioned in 30–60 days.
Why Choose Us
Poojary Prefab: Your Trusted Cold Storage Partner
15+ Years of Cold Storage Experience
Over a decade and a half designing and commissioning cold storage facilities across India — from 100 MT potato stores to 5,000 MT multi-temperature complexes.
Custom Temperature Engineering
Every cold room is thermally engineered from scratch. PUF panel thickness, refrigeration load calculations, and compressor sizing are done for your specific product and location — not approximated.
Energy-Efficient Design
Properly specified insulation dramatically reduces running costs. Our PUF panel system and inverter-compatible refrigeration design cuts energy consumption by 20–30% compared to under-insulated legacy facilities.
FSSAI, NHB & GDP Compliant
We build to FSSAI food storage norms, National Horticulture Board scheme requirements, and WHO-GDP pharma guidelines. Our facilities pass first-audit inspections consistently.
Turnkey — One Contractor, One Price
Structure, PUF panels, refrigeration equipment, electrical, flooring, and commissioning — all under one fixed-price contract. No coordination gaps between structural and refrigeration teams.
Key Features
Built for Performance in Indian Conditions
- Factory-Made PUF Panels. Continuous-line manufactured polyurethane foam panels with zero air gaps. Consistent density and thickness — not site-poured, not approximated.
- Cam-Lock Joint System. Precision-engineered cam-lock connectors between panels create an airtight, moisture-proof seal. No cold bridges. No gaps for insects or moisture.
- Food-Grade Internal Finish. White colour-coated or stainless steel internal panel faces — smooth, cleanable, FSSAI-compliant surfaces that pass food safety audits.
- Anti-Condensation Door Frames. Heated or thermally broken door frames eliminate condensation at the entry point — the most common failure point in poorly built cold rooms.
- Wide Range of Door Types. Hinged, sliding, and traffic doors in PUF-insulated or transparent strip curtain configurations, sized for your forklift or pallet access requirements.
- Insulated Flooring Options. Insulated PUF floor panels with anti-slip food-grade tile, or standard RCC floor with anti-bacterial coating — specified based on temperature and floor load.
Our Range
Types of Cold Storage We Build
From a single-product bulk store to a multi-temperature complex — we engineer each facility for its specific product and temperature requirement.
Bulk Cold Store
+2°C to +10°C
Pallet or bulk storage for potatoes, onions, apples, grapes, and dairy products. Capacities from 100 MT to 5,000 MT. NHB subsidy-eligible designs available.
EnquireBlast Freeze Room
−18°C to −25°C
Rapid pull-down blast freezing for meat, seafood, ice cream, and ready meals. Continuous tunnel or batch room configurations.
EnquirePharma Cold Room
+2°C to +8°C
GDP-compliant cold rooms for vaccines, biologics, and API storage with temperature mapping, validated systems, and IQ/OQ documentation.
EnquireMulti-Temperature Complex
Multiple Zones
Fresh, chilled, frozen, and blast freeze zones under one roof with shared compressor infrastructure for cost and energy efficiency.
EnquireApplications
Industries We Serve
Cold storage requirements vary enormously by product, temperature, and regulatory environment. We have delivered for all of these.
Vegetables & Fruits
Onions, potatoes, apples, grapes, tomatoes
Dairy & Ice Cream
Milk, butter, ghee, cheese, ice cream
Meat & Seafood
Poultry, fish, prawns, processed meats
Pharmaceuticals
Vaccines, biologics, API, finished drugs
Grains & Commodities
Seeds, maize, soya, pulse storage
Floriculture & Biotech
Cut flowers, plant tissue culture, enzymes
Specifications
Technical Specifications
What you can expect from a Poojary Prefab cold storage facility.
| Temperature Range | −25°C (blast freeze) to +18°C (cool room / ripening) |
| PUF Panel Thickness | 80 mm to 200 mm; thermally calculated per zone |
| Panel Facing | Colour-coated steel (food rooms) / SS 304 (pharma) |
| Panel Joint | Cam-lock system — airtight, no cold bridges |
| Refrigerant | R-404A · R-134a · R-290 (CFC-free, ODS compliant) |
| Compressor Brands | Bitzer, Tecumseh, Danfoss — as per specification |
| Condenser Type | Air-cooled or evaporative, rooftop or remote |
| Electrical | 3-phase, soft-start provision, AMF panel option |
| Flooring | Anti-slip food-grade tile or insulated PUF floor panel |
| Compliance | FSSAI (food), GDP (pharma), NHB (horticulture) |
| Delivery | 30–60 days (single temp) · 60–90 days (multi-zone) |
| Refrigeration Warranty | 1 year post-commissioning |
Our Technology
Why Our PUF Panels Make the Difference
The insulation panel is the most critical element in cold storage. A poorly manufactured panel — with voids, inconsistent density, or weak joints — costs you in refrigeration energy every single day and leads to premature failure. Our panels are factory-manufactured on continuous production lines, not site-poured, giving you consistent quality across every panel in your facility.
- Thermal Efficiency. Conductivity of 0.022–0.028 W/m·K — among the lowest available. Every millimetre of PUF is working correctly.
- Zero Water Absorption. PUF is inherently non-hygroscopic. Unlike EPS or mineral wool, it doesn't absorb moisture over time and lose insulation value.
- High Compressive Strength. 300–400 kPa compressive strength means panels withstand forklift impacts, stored load pressure, and everyday operational forces without deforming.
- Quick Assembly. Cam-lock panel joints are designed for rapid, tool-light assembly and disassembly — critical for future expansion or reconfiguration.
- Customisable Dimensions. Panel widths, lengths, and thickness cut to your exact room dimensions — no gaps, no cutting on site, no waste.
- Long Service Life. 20–25 year service life with annual joint inspection. The structure outlasts two or three refrigeration equipment cycles.
Our Process
How We Build Your Cold Storage
Every cold storage project at Poojary Prefab follows a structured, milestone-based delivery process — from thermal engineering to commissioned handover. No guesswork, no coordination gaps between contractors.
Thermal Load Calculation
We calculate the exact refrigeration load based on your product, ambient temperature, door openings, and occupancy — not rule-of-thumb estimates.
Panel & Equipment Sizing
PUF panel thickness, refrigerant selection, compressor capacity, and condenser size are all specified to the calculated load.
Factory Panel Production
Panels manufactured on continuous production lines at our Pune facility under ISO 9001:2015 quality control.
Site Erection
Our own erection team installs the structure, panels, refrigeration, and electrical — single team, single accountability.
Commissioning & Handover
Full system commissioning: refrigerant charge, pull-down test, temperature mapping, and handover documentation.
— Engineering
Built to
Engineering
Standards
Every Poojary Prefab structure is engineered for the climate, the load, and the lifespan it has to deliver — IS-2062 compliant, certified panels, turnkey services.
Earthquake Resistant
Engineered to withstand seismic activity — designed for the safety of every occupant inside.
Thermal Insulation
High-density sandwich panels maintain comfortable interior temperatures even in extreme climates.
Fire Retardant
Materials selected for fire safety and full industrial compliance — tested, certified, dependable.
Plug-and-Play Ready
Ready-to-use electrical, plumbing and HVAC fixtures integrated at the factory — power up day one.
Fig. — Industrial
Prefab Industrial Structure
IS-2062 ✓FAQs
Common Questions About Cold Storage
— The Process
From Enquiry
to Handover
A milestone-based process with no surprises. One point of contact from day one to handover.
Enquiry & Brief
Share your site dimensions, usage requirements, and timeline. We'll ask the right questions.
Design & Quotation
Our engineers prepare structural drawings, BOQ, and a detailed fixed-price quote.
Contract & Approvals
We sign a milestone-based contract with payment terms tied to delivery stages and prepare all technical documentation for statutory approvals.
Factory Fabrication
Steel sections are cut, drilled, and assembled in our ISO-certified facility.
Site Erection
Our own erection crew arrives on site. No subcontracting the critical path.
Handover & Support
Structural warranty documentation, post-handover support reachable by phone and WhatsApp.
Enquiry & Brief
Share your site dimensions, usage requirements, and timeline. We'll ask the right questions.
Design & Quotation
Our engineers prepare structural drawings, BOQ, and a detailed fixed-price quote.
Contract & Approvals
We sign a milestone-based contract with payment terms tied to delivery stages and prepare all technical documentation for statutory approvals.
Factory Fabrication
Steel sections are cut, drilled, and assembled in our ISO-certified facility.
Site Erection
Our own erection crew arrives on site. No subcontracting the critical path.
Handover & Support
Structural warranty documentation, post-handover support reachable by phone and WhatsApp.
Ready to start?
Free consultation. Quote within 24 hours. Project kickoff within a week.
Get a Quote
Enquire About Cold Storage
Tell us your product, capacity, and temperature requirement — we'll send a detailed fixed-price quote within 24 hours.
Talk to Us Directly
Cold storage questions often need a conversation. Call or WhatsApp — our team picks up.
Our Quote Promise
- Detailed quote within 24 hours
- No obligation, no hard sell
- Fixed-price — no hidden extras
- Includes thermal load calculation summary
Start Your Cold Storage Project
Ready to Build Your Cold Room?
Tell us your product, capacity, and temperature requirement — we'll give you a detailed fixed-price quote within 24 hours.